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2024
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Caliper Automation Production Line | Ensuring Product Quality Stability with Reliability
The caliper is a key component of the disc brake system in automobiles. The caliper has a relatively complex shape and possesses high overall mechanical performance, with very strict geometric tolerance requirements, making it a challenging part to process, which places certain demands on the corresponding processing equipment. Beijing Smart Technology Co., Ltd. provides customers with an automated production line for calipers, ensuring the reliability of the equipment guarantees the stability of the product quality for customers.
The caliper is the main component of the automotive disc brake system. The caliper has a relatively complex shape and structure, possesses high comprehensive mechanical performance, and has very strict geometric tolerance requirements, making it a relatively difficult part to process, which places certain demands on the corresponding processing equipment. Beijing Smart Technology Co., Ltd. provides an automated production line for calipers, ensuring the stability of product quality through the reliability of the equipment.
The difficult-to-process areas of the caliper are concentrated inside the workpiece cavity, requiring special angle tools in conjunction with the special functions of the machine tool for processing. Because the workpiece has multiple angles that need to be processed, and the workpiece blank has a large allowance with poor chip removal, blanks are used for positioning. In addition, considering the compatibility of various products, it is necessary to mark the blanks so that they can still be identified after anodizing.
Therefore, during the project implementation process, we used two vertical machining centers, the Dean DNM515 and DNM655, equipped with a five-axis rotary table and angle head tools to achieve the processing of the internal cavity; an automatic measurement device was configured for automatic alignment compensation of the workpiece; a spraying cooling device was configured, using 70 bar high-pressure cooling to reduce the cutting temperature of the processing chamber and workpiece, minimizing thermal deformation of the workpiece and removing a large amount of aluminum chips. In addition, the use of PCD tools enhances tool life and ensures processing stability. The automated line employs special marking equipment and methods to ensure automatic identification of the workpiece.
For mass production, the reliability of the equipment is very important, directly affecting product quality and production efficiency. When selecting equipment, customers conducted a comprehensive evaluation of the Dean machine tools and production line design we represent based on process requirements, ensuring that product reliability guarantees high precision, high quality, and stable production. After the production line was successfully delivered, the actual operating capacity exceeded the preset target by 10%, gaining customer recognition.
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