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2022
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Automated production line for automobile engine blocks
The engine is the heart of the car, and the cylinder block is a key component of that heart. In the production and processing of engine cylinder blocks, various processes are required. To produce high-quality cylinder blocks, Beijing Smart Technology Co., Ltd. has customized an automated production line for automotive engine cylinder blocks according to customer needs, making it reasonable and efficient.
The engine is the heart of the car, and the cylinder block is a key component of the heart. In the production and processing of engine cylinder blocks, various processes are required for the cylinder block. To produce high-quality cylinder blocks, Beijing Smart Technology Co., Ltd. customized an automated production line for automotive engine cylinder blocks according to customer needs, which is reasonable and efficient.
The automated processing line for the cylinder block uses a high-torque BT50 vertical machining center and a BT40 vertical machining center, reinforcing the column structure, which improves the overall stability of the bed and is suitable for heavy cutting. The direct-connected spindle of the BT50 specification can reduce vibration and noise, improving processing performance while also enhancing the processing environment. In addition, to further improve the thermal stability of the spindle, an oil cooler is standard.
The BT40 uses FEM (Finite Element Method) for stress analysis of the bed structure. The bed base increases stable support points to ensure the bed reaches an appropriate usage structure. Without changing the overall volume, key structures are thickened and widened to increase the stability of the bed. All axes are equipped with roller linear guides, lubricated with environmentally friendly grease. Roller linear guides have high rigidity and efficiency characteristics. They have significant advantages in load-bearing and service life. Compared to previous models, the acceleration of all axis feed systems has increased by 50%.
Features of this automated production line for cylinder blocks:
■ New processing technology is adopted, with good rigidity and reliability of product clamping, stable precision, balanced cycle, and high processing efficiency.
■ High-torque, high-speed vertical machining centers are used, combined with efficient processing parameters to improve processing efficiency.
■ A truss-type automated loading and unloading system is adopted to reduce labor costs and improve product processing stability.
After the delivery of this production line, it not only meets the user's demands for product quality and processing cycle but also achieves automated cylinder block processing, greatly improving processing accuracy and stability, receiving positive feedback from users.
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