02
2022
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09
Industry Application | Intelligent Production Line for Hydraulic Cylinders in Construction Machinery
The hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy, performing linear reciprocating motion (or oscillating motion). It has a simple structure and reliable operation, and is widely used in various types of engineering machinery. This article introduces the machining automation solutions provided by Beijing Smart Technology Co., Ltd. for key components of hydraulic cylinders, such as the cylinder tube and piston rod, in the engineering machinery industry. These solutions can help customers improve product quality and production efficiency, reduce labor intensity, and support customers in achieving continuous, stable, and efficient production.
The hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy, performing linear reciprocating motion (or swinging motion). It has a simple structure and reliable operation, widely used in various types of engineering machinery. This article introduces the machining automation solutions provided by Beijing Smart Technology Co., Ltd. for the key components of hydraulic cylinders, such as the cylinder tube and piston rod in the engineering machinery industry, which can help customers improve product quality and production efficiency, reduce labor intensity, and support customers in achieving continuous, stable, and efficient production.
Current (Original) Situation:
1. Manual lifting for loading and unloading, which takes a long time, has high labor intensity, and low efficiency;
2. The cylinder tube needs to be processed at both ends, with little processing content, but requires two load/unload cycles, resulting in long auxiliary time;
3. Iron chips entangle, requiring manual cleaning, which is time-consuming and troublesome;
Production Line Features:
1. Process: The cylinder tube uses a special new process, completing the processing of both ends in one clamping.
2. Iron Chip Handling: A high-pressure cooling liquid system is used, combined with optimized processing parameters, to solve the problem of iron chip entanglement.
3. Automation System: A multi-joint robot is used to conveniently avoid interference from the central frame; the robot gripping system adopts a special lifting form, replacing the machine tool's support structure, reducing the accumulation of iron chips inside the machine tool, and can accommodate a wide range of products with different diameters without the need to change parts.
Results:果：
The intelligent production line for hydraulic cylinder processing provided by Beijing Smart Technology Co., Ltd. not only improves the processing quality of products but also greatly enhances the processing efficiency, reduces manual auxiliary time, lowers labor intensity, and the production line is stable and reliable, receiving positive feedback from users.
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