Doosan Machine Tool Major Renovation
Key words:
Doosan Machine Tool Major Renovation
Classification:
Second hand machine tool recycling, replacement, and sales
Doosan Machine Tool Major Renovation
Business Scope
1. Dean Machine Tool (formerly Doosan Machine Tool) major renovation
- Mechanical system refurbishment: replace worn parts (guide rails, screws, bearings, etc.), restore geometric accuracy, optimize transmission structure.
- Hydraulic/Lubrication system upgrade: update aging pipelines, pumps, and valves to enhance system stability and energy efficiency.
- Electrical system transformation: replace old electrical cabinets and cables, optimize circuit layout, and enhance anti-interference capability.
2. CNC system upgrade
- Replace with a new generation CNC system (such as FANUC, Siemens, Mitsubishi, etc.), supporting multi-axis linkage and high-speed precision machining.
- Human-Machine Interface (HMI) optimization: configure touch screens, simplify operation processes, and enhance interaction experience.
- Software function expansion: add tool compensation, online detection, data collection, and other functional modules.
3. Automation integration
- Add automation units: integrate robotic arms, automatic feeders, tool magazines (such as umbrella-type/chain-type tool magazines).
- Production line connection transformation: achieve data intercommunication between machine tools and production lines through PLC or Industrial Internet of Things (IIoT).
- Intelligent monitoring system: deploy sensors and MES/SCADA systems to monitor equipment status and production progress in real-time.
4. Customized services
- Customize processing technology packages according to industry needs (such as automotive, aerospace, mold processing).
Provide remanufacturing solutions for old machines, extend equipment lifespan, and reduce procurement costs.
II. Transformation effects
1. Performance improvement
- Processing accuracy restored to factory standards, surface roughness significantly improved.
- By improving the spindle assembly structure, spindle speed and feed rate are significantly increased, better suited for high-speed cutting needs.
2. Efficiency optimization
- Automated tool change and loading/unloading reduce manual intervention, increasing equipment utilization.
- Production line connection shortens workpiece transfer time, enhancing overall capacity.
3. Cost reduction
- Renovation costs are only a fraction of new machine procurement, with a short investment return period (usually 1-2 years).
- Energy consumption optimization and maintenance costs decrease, with enhanced interchangeability of spare parts.
4. Intelligent upgrade
- Supports remote operation and maintenance, fault warning, and big data analysis, reducing unplanned downtime.
- Compatible with Industry 4.0 standards, laying the foundation for digital factories.
5. Extend equipment lifespan
- Through key component replacement and system reconstruction, equipment lifespan is extended by 8-15 years.
III. Applicable scenarios
- Aging machine tool performance decline: loss of accuracy, high failure rate, outdated technology.
- Automation needs in production lines: rising labor costs or high-precision mass production demands.
- Industry technology iteration: need to accommodate new materials and processes (such as five-axis machining, composite material cutting).
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